How Much Fuel Can You Transport

How Much Fuel Can You Transport Without a HAZMAT Endorsement?

You cannot carry more than a specified amount of fuel without having a permission certificate. A HAZMAT endorsement is required for anyone transporting fuel in bulk.

But, how much fuel can you actually transport without this endorsement? 

A driver is allowed to transport up to 119 gallons of fuel without a HAZMAT endorsement. It is because the fuel also lies in the category of hazardous materials. Drivers can face penalties in case they transport bulk fuel without having this endorsement.   

This guide explains the complete process of obtaining a HAZMAT endorsement. We have also stated the exceptions and the alternative solutions through which you can transport fuel without this certification.

Key Takeaways

  • Drivers can legally transport up to 119 gallons of fuel without a HAZMAT endorsement. Anything beyond this amount requires certification due to federal hazardous materials regulations.
  • The endorsement certifies commercial drivers to safely handle and transport hazardous materials like fuel, chemicals, and gases in bulk, ensuring compliance with Federal Motor Carrier Safety Administration (FMCSA) regulations.
  • To obtain a HAZMAT endorsement, drivers must be at least 21 years old, hold a valid CDL, pass a written exam and TSA background check, and submit required identification and medical certification.
  • Transporting fuel in non-bulk containers (≤119 gallons each) or using multi-tank mobile fuel trailers can help drivers operate legally without a HAZMAT endorsement.
  • Having a HAZMAT endorsement enhances driver safety, environmental protection, and job opportunities, while ensuring proper fuel handling practices that meet DOT safety standards.
how much fuel can you transport without hazmat

What is a HAZMAT Endorsement?

HAZMAT endorsement is basically a certification that authorizes commercial drivers to handle large quantities of hazardous materials. The Commercial Driver’s License (CDL) or Commercial Learner’s Permit (CLP) have this endorsement mentioned. Drivers get a permit to deliver fuel, chemicals, and other dangerous goods in large amounts. 

Drivers are required to pass written and background-check tests to be eligible for HAZMAT endorsement. The Federal Motor Carrier Safety Administration establishes these rules for the drivers.

Who Needs It and Why?

Getting a HAZMAT endorsement is compulsory for the fleet drivers in order to transport more than 119 gallons of fuel or other hazardous materials.  The endorsement trains drivers on safely loading, transporting, and unloading fuel. The training also covers emergency steps, spill response, and handling precautions.

Overview of Fuel Transportation Regulations

The Department of Transportation (DOT) makes and monitors all the regulations for fuel transportation. It’s a federal agency that makes sure the hazardous materials are properly packed and labelled. 

The Code of Federal Regulations provides the following important DOT regulations on transporting fuel:

  • A truck can carry maximum 500 gallons of diesel at a time. 
  • The fuel tank should be permanently attached to the truck.
  • A vehicle can take only one can of diesel that must be placed in a secure place to prevent damages.
  • A diesel truck must have a fire suppression system if it uses electrical parts for pumping fuel.
  • Any truck carrying diesel or a safety can must have two multipurpose fire extinguishers.
  • Following the safety measures is a must if a diesel fuel truck is less than 12 inches away from an energized trolley wire.

HAZMAT Endorsement Requirements for Fuel Transportation

Here is detailed information about the eligibility criteria and material types that necessitate a HAZMAT endorsement:

Eligibility Requirements

  • Drivers must be at least 21 years old.
  • They should have a passport, birth certificate, or proof of US citizenship.
  • Having a valid Commercial Driver’s License (CDL) is also a must thing.
  • They should get a Medical Examiner’s Certificate.
  • They must pass the Hazmat CDL written exam at an application center.
how much diesel fuel can you legally transport

HAZARDOUS MATERIALS

Types of Materials That Need a HAZMAT Endorsement

The Federal Motor Carrier Safety Administration provides nine classes of materials which cannot be transported without a HAZMAT endorsement. 

  1. Explosives
  2. Gases
  3. Flammable and Combustible Liquids
  4. Oxidizer and Organic Peroxides
  5. Poisonous (Toxic) Materials
  6. Flammable Solids
  7. Radioactive Materials
  8. Corrosive Substances
  9. Miscellaneous Dangerous Goods

Advantages of Obtaining HAZMAT Endorsement

You understand how much diesel fuel you can legally transport without a HAZMAT endorsement. Now let’s discuss its advantages for the fleet drivers and fuel delivery agents. Here are some crucial benefits that they can get with this endorsement:

1. Higher Earnings

Transporting the hazardous materials requires special skills. This is the reason, skilled drivers with a HAZMAT endorsement earn more than others. 

2. Expanded Job Opportunities

A HAZMAT endorsement qualifies drivers for various jobs in the transportation and logistics industry. Employers look for hiring candidates who have such certifications. They can work with fuel companies, chemical transporters, and emergency response teams. 

3. Emergency Preparedness

Drivers having a HAZMAT endorsement know how to use safety equipment and handle emergencies. It’s useful for businesses because this reduces delays and protects a company’s reputation. 

4. Environmental Safety

Drivers with HAZMAT endorsement can transport hazardous materials without harming the environment. They understand proper disposal methods and ensure compliance with environmental laws. Fuel delivery agencies that transport gasoline or diesel to industrial sites also hire HAZMAT-trained drivers.

Process of Obtaining HAZMAT Endorsement

You can obtain a HAZMAT endorsement by following these steps:

1. Fill Out the Application

Visit a local application center to fill and submit the application form for HAZMAT endorsement. You can also fill out the form online. 

The applicants may also have to visit the state’s Department of Motor Vehicles (DMV) for initiating the application process. But this is required only in some states, including Florida, Kentucky, Maryland, New York, Pennsylvania, Texas, Virginia, and Wisconsin.

2. Get an Appointment

Book an appointment with your local application center after applying. You can take an appointment online or by calling at (855) 347-8371. 

3. Keep Your Document Ready

A U.S. passport, state-issued driver’s license, and a birth certificate are the important documents that U.S citizens must provide. Foreigners can show a permanent resident card or a visa as proof of lawful presence.

4. Background Check

Provide your fingerprints for a Transportation Security Administration (TSA) background check during the appointment. They take your fingerprints electronically to confirm that you have no criminal history.

5. Pay the Non-Refundable Fee

Pay the charges to process your HAZMAT endorsement application. The endorsement is valid for five years, and you cannot renew it before the expiry date.

Exemptions to the HAZMAT Endorsement Requirement

Drivers can transport fuel in non-bulk containers that do not require a HAZMAT endorsement. Non-bulk packages containing equal to or less than 119 gallons come under these exceptions. 

Drivers moving fuel in these smaller containers do not need a HAZMAT endorsement. It is because the quantity is already below the threshold in the regulations. This option allows drivers to handle smaller loads without extra licensing.
Fuel Logic’s emergency fuel delivery service also supports situations where drivers do not have a HAZMAT endorsement. The service brings fuel directly to the location, so the driver does not have to transport hazardous materials on their own.

dot regulations on transporting fuel

Innovative Solutions for Legal Fuel Transport

New options are making it possible to move fuel legally without a HAZMAT endorsement. Thunder Creek Equipment is known for its mobile fuel trailers and service units. It builds multi-tank fuel trailers. 

Each tank contains almost 115 gallons of diesel or gas. It means eight tanks carry around 920 gallons of fuel altogether. A manifold links the tanks to one pump, so drivers can dispense fuel on the job site. Most states only require a valid driving license to operate these trailers.

Safety Requirements for Non-HAZMAT Fuel Transport

The USDOT creates Hazardous Materials Regulations to support safe fuel transport across all regions. These rules apply to fuel moved within a state, across states, or internationally. The following points highlight the main safety steps drivers follow during non-HAZMAT fuel transport:

  • Use airtight containers for sensitive fuel types.
  • Identify fuel class and characteristics before loading.
  • Apply proper labels and markings for hazard communication.
  • Fill containers according to approved limits and avoid overfilling.
  • Follow operational rules stated in transportation regulations.
  • Provide regular staff training.
  • Keep written procedures for fuel handling up to date.

Conclusion

A HAZMAT endorsement is an ultimate requirement for drivers in case they want to deliver more than 119 gallons of hazardous materials. Safe transport goes beyond meeting regulations. It protects workers, communities, and the environment during every fuel delivery. 

Therefore, they must have this endorsement to be capable of handling bulk fuel. They pass written exams and get the necessary training in order to obtain this credential.

Ready to Transport Your Fuel?

FAQs (Frequently Asked Questions)

How much fuel can I transport without a HAZMAT endorsement?

You can transport about 119 gallons of fuel without a HAZMAT endorsement. You must have this certificate to deliver more than 1001 lbs of fuel, otherwise you can be fined.

Is a HAZMAT endorsement required for all fuel types?

No, a HAZMAT endorsement is not required if you are transporting fuel in a small quantity. Larger quantities require this HAZMAT certification because fuel is a flammable liquid.

What are the penalties for transporting fuel without a HAZMAT endorsement?

In 2023, HazMat civil penalties increased. The maximum penalties are:

  • Hazardous materials violation: $96,624
  • Violation causing death, serious injury, or major property damage: $225,455
  • Training-related violation: $96,624
  • Individual or small business violation: $16,108
  • Packaging/container violation: $96,624

Can I use multiple containers to avoid a HAZMAT endorsement?

No, using multiple containers does not remove the need for a HAZMAT endorsement. Only the total amount of fuel matters in this case. Having a HAZMAT endorsement becomes crucial if it exceeds the limit.

Do I need insurance to transport fuel without a HAZMAT endorsement?

Yes, you need insurance for transporting fuel without a HAZMAT endorsement. Coverage requirements can vary, so check with your insurance provider to make sure your fuel transport is properly protected.

Can I transport fuel in an emergency without a HAZMAT endorsement?

You cannot openly move bulk fuel even in emergencies. However, you can take the permission from higher authorities in case you don’t qualify for a HAZMAT endorsement. 

Can I transport fuel in a standard pickup truck without a HAZMAT endorsement?

Yes, you can use a standard pickup truck to transport fuel. But, it depends on the total amount that necessitates a HAZMAT endorsement. You don’t need it if it’s below the legal limit.

Are there any fuel types that don’t require a HAZMAT endorsement for transportation?

No, all fuel types require a HAZMAT endorsement for transportation, as they are considered hazardous materials due to their combustible nature, especially when transported in quantities beyond the prescribed limits.

Is special training required for transporting fuel even if I don’t need a HAZMAT endorsement?

While a HAZMAT endorsement might not be necessary for transporting specific quantities of fuel, specialized training is still advisable. Training ensures you understand the safe handling, emergency procedures, and regulatory requirements of transporting fuel. 

Where can I find more information about fuel transportation regulations in my area?

To find more information about fuel transportation regulations in your area, you can visit the Department of Transportation (DOT) website. The DOT provides comprehensive guidelines and resources related to the safe and legal transport of hazardous materials, including fuel.

author avatar
Brandon Ward Author, National Sales Representative
As a National Sales Representative at Fuel Logic, Brandon Ward has been supporting customers nationwide since 2014. With more than a decade of experience in the fuel industry, he understands the challenges that fleets and businesses face and takes pride in finding practical solutions that keep operations running smoothly.
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